I. Introduction of high frequency welded pipe
High-frequency welded pipe is a kind of welded steel pipe produced by high-frequency welding process.
It heats the edge of the pipe to molten state through the heat generated by high-frequency current, and then completes the welding under pressure.
This welding method has the advantages of fast welding speed, small heat-affected zone, high quality of weld seam, etc., which can effectively improve the production efficiency and reduce the production cost.
II. High-frequency welded pipe application areas
(1) Construction field
Frame, beams and columns
Bridge support
Municipal drainage
Guardrail
High-rise building structures
(2) Energy field
Oil and gas transportation pipeline
Power plant boiler tube
Heat exchanger tubes
Wind power tower
Photovoltaic mounts
Nuclear power equipment
(3) Transportation
Railroad track support
Highway guardrail
Bridge components
Automobile frames
Exhaust pipe
Vehicle structural parts
(4) Mechanical field
Mechanical Structural Components
Conveying pipes
Fluid equipment
Industrial Supports
Mechanical arms
Automation equipment
(5) Agricultural Water Conservancy
Irrigation system
Greenhouse frame
Water piping
Agricultural machinery components
Reservoir water pipelines
(6) Chemical field
Chemical piping
Reactor supports
Conveying tanks
Storage tanks
Structural parts of chemical equipment
(7) Marine Engineering
Offshore platform structure
Submarine Pipelines
Wharf Facilities
Seawater Transportation Pipelines
Marine monitoring equipment
III. High-frequency welded pipe production process
Process | Description |
---|---|
Slitting | Wide steel strips are slit into narrow strips of the required width to meet the production needs of different pipe diameters. |
Uncoiling | The steel strip is uncoiled from the coil axis to provide a continuous strip for subsequent processes. |
Strip Leveling | The strip is leveled using leveling equipment to eliminate bending and twisting, ensuring the flatness of the steel strip. |
Head and Tail Cutting | The head and tail of the steel strip are cut to remove parts that do not meet quality requirements. |
Butt Welding | The cut steel strips are butt-welded end-to-end to form a continuous strip, ensuring the continuity of the production process. |
Loop Storage | A certain amount of steel strip is stored using a looping device to ensure continuous production during coil change. |
Forming | The steel strip is formed into a cylindrical shape or other required shapes through forming equipment, preparing for welding. |
Welding | High-frequency current is used to quickly heat the edges of the steel strip and perform welding using the skin effect and proximity effect. |
Burr Removal | Internal and external burrs generated during the welding process are removed to ensure the smoothness of the pipe surface. |
Calibrating | The outer diameter of the pipe is adjusted using a sizing device to ensure dimensional accuracy. |
Non-destructive Testing | Non-destructive testing techniques, such as eddy current testing or ultrasonic testing, are used to inspect the quality of the welds. |
Flying Cutting | The pipe is cut to the specified length to ensure the fixed length of the pipe. |
Initial Inspection | The pipe is subjected to an initial quality inspection, including appearance and dimensions. |
Pipe Straightening | The pipe is straightened to ensure its straightness. |
Pipe End Processing | The pipe is further processed according to customer requirements, such as end processing and threading. |
Hydrostatic Testing | The pipe is subjected to a hydrostatic test to check its sealability and strength. |
Non-destructive Testing | Non-destructive testing is performed again to ensure the pipe meets quality standards. |
Marking and Coating | Specifications, production dates, and other information are printed on the pipe surface, and corrosion-resistant coating is applied. |
Finished Product | The high-frequency welded pipe, after passing inspection, is packaged and stored for shipping. |
IV. International Standard for High Frequency Welded Pipe
Standard Number | Standard Name | Scope of Application | Main Content |
---|---|---|---|
ISO 9330-3 | Technical Delivery Conditions for Welded Steel Tubes for Pressure Purposes - Part 3: Electric Resistance Welded and Induction Welded Non-Alloy and Alloy Steel Tubes with Specified Low-Temperature Properties | High-frequency welded pipes for low-temperature environments | Specifies low-temperature performance requirements, inspection methods, and delivery conditions |
ISO 9330-4 | Technical Delivery Conditions for Welded Steel Tubes for Pressure Purposes - Part 4: Submerged Arc Welded Non-Alloy and Alloy Steel Tubes with Specified High-Temperature Properties | High-frequency welded pipes for high-temperature environments | Specifies high-temperature performance requirements, inspection methods, and delivery conditions |
ISO 9330-5 | Technical Delivery Conditions for Welded Steel Tubes for Pressure Purposes - Part 5: Submerged Arc Welded Non-Alloy and Alloy Steel Tubes with Specified Low-Temperature Properties | High-frequency welded pipes for low-temperature environments | Specifies low-temperature performance requirements, inspection methods, and delivery conditions |
ISO 9330-6 | Technical Delivery Conditions for Welded Steel Tubes for Pressure Purposes - Part 6: Welded Length of Austenitic Stainless Steel Tubes | Austenitic stainless steel high-frequency welded pipes | Specifies welded length, dimensional tolerances, and inspection methods |
ISO 9402 | Full-Circumferential Magnetic Flux Leakage Testing of Ferromagnetic Seamless and Welded (Except Submerged Arc Welded) Steel Tubes for the Detection of Longitudinal Defects | Non-destructive testing of high-frequency welded pipes | Specifies full-circumferential magnetic flux leakage testing methods and acceptance criteria |
API 5L | Pipeline Steel Tubular Products for Petroleum and Natural Gas Industries | High-frequency welded pipes for petroleum and natural gas transportation | Specifies requirements for manufacturing, inspection, marking, and packaging of steel pipes |
EN 10210 | Non-Alloy Steel and Fine-Grain Steel Welded Hollow Sections for Structural Use | High-frequency welded pipes for construction and mechanical applications | Specifies dimensions, shape, weight, technical requirements, and testing methods |
EN 10217 | Seamless and Welded (Except Submerged Arc Welded) Steel Tubes for Pressure Purposes | High-frequency welded pipes for pressure applications | Specifies technical delivery conditions, inspection methods, and acceptance criteria |
EN 10219 | Cold Formed Rectangular Hollow Sections | High-frequency welded pipes for construction and mechanical applications | Specifies dimensions, shape, weight, technical requirements, and testing methods |
EN 10225 | Seamless and Welded (Except Submerged Arc Welded) Steel Tubes for Pressure Purposes | High-frequency welded pipes for pressure applications | Specifies technical delivery conditions, inspection methods, and acceptance criteria |
Description:
ISO 9330 series: These standards specify in detail the technical requirements and delivery conditions of high-frequency welded pipes under different environmental conditions to ensure the applicability and reliability of the products under various working conditions.
API 5L: It is a widely adopted standard in the oil and gas industry, applicable to the manufacture and inspection of high-frequency welded pipes.
EN series standards: cover a wide range of requirements for high-frequency welded pipes in the European market, applicable to construction, machinery, oil and gas and other fields.
V. High Frequency Welded Pipe China Standard
Standard Number | Standard Name | Scope of Application | Main Content |
---|---|---|---|
GB/T 3091-2025 | Welded Steel Tubes for Low-Pressure Fluid Conveyance | Applicable to welded steel tubes for low-pressure fluid conveyance of water, air, heating steam, and gas | Specifies dimensions, shape, weight, technical requirements, testing methods, inspection rules, packaging, marking, and quality certificates |
GB/T 13793-2016 | Electric Welded Steel Tubes with Longitudinal Seam | Applicable to the manufacturing and acceptance of straight seam high-frequency welded tubes | Specifies manufacturing process, mechanical performance testing methods, dimensional tolerances, etc. |
GB/T 9711.1-2011 | Technical Delivery Conditions for Steel Tubes for Oil and Gas Conveyance - Part 1: Grade A Steel Tubes | Applicable to high-frequency welded tubes for oil and gas conveyance | Specifies requirements for manufacturing, inspection, marking, and packaging |
GB/T 5310-2017 | Alloy Steel Tubes for Seamless Steel Tubes | Applicable to high-frequency pressure welding of high-temperature alloy steel seamless tubes and high-temperature alloy steel composite tubes | Specifies manufacturing methods, inspection methods, marking, packaging, transportation, and storage requirements |
SY 5038-2000 | Technical Specifications for Steel Tubes for City Gas | Applicable to high-frequency welded tubes for city gas | Specifies requirements for manufacturing, inspection, marking, and packaging |
GB/T 14291-2017 | High-Frequency Resistance Welded Steel Tubes for Mining Belt Conveyor Belts | Applicable to high-frequency resistance welded steel tubes for mining belt conveyor belts | Specifies production processes, manufacturing requirements, inspection methods, marking, packaging, transportation, and storage requirements |
Q/HFG01-2017 | High-Frequency Welded Steel Tubes | Applicable to high-frequency straight seam welded steel tubes for general purposes such as furniture manufacturing, railings, greenhouses for flowers and vegetables, architectural decoration, and engineering | Specifies dimensions, shape, weight, technical requirements, testing methods, inspection rules, packaging, marking, and quality certificates |
Description:
GB/T 3091-2025: applicable to low-pressure fluid transportation, is one of the most commonly used standards for high-frequency welded pipes.
GB/T 13793-2016: specifically for the manufacture and acceptance of straight-seam high-frequency welded pipes, providing detailed technical requirements.
GB/T 9711.1-2011: applicable to high-frequency welded pipes for oil and gas transportation, ensuring the reliability of the products under high-pressure and corrosive environments.
GB/T 5310-2017: applicable to high-frequency pressure welding of high-temperature alloy steel seamless pipes and composite pipes for high-temperature and high-pressure working conditions.
SY 5038-2000: applicable to high-frequency welded pipes for city gas, ensuring the safety of gas transportation.
GB/T 14291-2017: applicable to high-frequency resistance-welded steel pipes for strip steel cloth tube for mining environment.
Q/HFG01-2017: applicable to high-frequency straight-seam welded steel pipes for general purposes, such as furniture, railings, building decoration, etc.
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