I. Structural Seamless Pipe Use Material Type and Selection Basis
Structural seamless pipe use is widely used in the manufacture of carbon steel, low alloy high-strength steel and special alloy steel, the specific selection of materials need to be matched with the application scenario:
(1) Carbon steel (e.g., 20#, Q345B): low-cost, good weldability, suitable for conventional structures such as building brackets, mechanical frames, and so on.
(2) Low-alloy high-strength steel (such as ST52.3, ASTM A106 Gr.B): through the addition of manganese, silicon and other elements to enhance the strength of the tensile strength of up to 470MPa or more, suitable for bridges, heavy equipment and other high-load scenarios.
(3) Stainless steel (e.g. 304, 316): high corrosion resistance, used in marine platforms or chemical environments.
II. Structural seamless pipe standards and grades
Category | Standard | Common Grades | Common Foreign Standards |
---|---|---|---|
Structural Seamless Pipe | GB/T 8162-2008 | 10, 20, 35, 45, 40Mn2, 45Mn2, 27SiMn, 20Cr, 40Cr, 20CrMO, 35CrMO, 38CrMoAI, 50CrV, 30CrMnSi | ASTM A500-98, ASTM A501-98, ASTM A519-96, JISG3441-1988, JISG3444-1994 |
Seamless Pipe for Fluid Conveyance | GB/T 8163-2008 | 10, 20, 09MnV, 16Mn | ASTMA53-98, JISG3452-1988, JISG3454-1988, DINI629-1984 |
Petroleum Casing | API SPEC5CT | J55, K55, N80, P110, C75, L80, C90, C95, T95, L80S, N80T, V150 | - |
Petroleum Tubing and Couplings | API SPEC5CT | J55, N80, C90, T95, P110, M65, 80SS | - |
Pipeline Steel Pipe | API SPEC5L | A25, A, B, X42, X46, X52, X56, X60, X65, X70 | - |
High-Pressure Boiler Seamless Pipe | GB 5310-2008 | 20G, 20MnG, 25MnG, 15MoG, 20MoG, 12CrlMoVG, 15CrMoG, 12Cr2MoG, 12Cr2MoWVTiB, 12Cr3MOVSiTiB | ASTMAI06-97a, ASTMA213-95a, JISG3461-1988, JISG3462-1988, DINI7175-1979, BS3059:Part2: 1990 |
Low and Medium Pressure Boiler Seamless Pipe | GB 3087-2008 | 10, 20 | - |
High-Pressure Seamless Pipe for Fertilizer Equipment | GB 6479-2013 | 10, 20G, 16Mn, 15MnV, 10MoWVNb, 12CrMO, 15CrMO, 1Cr5Mo, 12Cr2MO | 1S09329-2-1997, ASTMA161-94 |
Petroleum Refining Seamless Pipe | GB 9948-2013 | 10, 20, 12CrMO, 15CrMO, 1Cr2Mo, 1Cr5Mo | JISG3441-1988 |
Automotive Axle Tube Seamless Pipe | YB/T5053-1997 | 45Mn2, 45, 25Mn9, 40MnB | DINI629-1984 |
Hydraulic Support Seamless Pipe | GB/T17396-2009 | 27SiMn | DINI629-1984 |
Shipbuilding Carbon Steel Seamless Pipe | GB/T5312-2009 | C10, C20 | - |
Cold Drawn Precision Seamless Pipe | GB/T3639-2009, GB/T8162-2008 | 10, 20, 35, 45, 20CrMO | DIN2391-1994 |
Geological Drilling Seamless Pipe | GB-T4975-2012 | DZ40, DZ50 | - |
Shell Seamless Pipe for Shells | YBn-86 | 40Mn2, D60 | - |
Seamless Pipe for Rods | Q/OHAD003-94 | 1Cr5MO | - |
Bearing Steel Pipe | YB/Z12-77YJZ84 | GCr5M0 | - |
Seamless Pipe for Ribbed Bar Couplings | Q/0HAD011-1997a | 10, 20 | - |
Seamless Pipe for Gas Cylinders | GB/T18248-2008 | 34Mn2V, 30CrMO, 35CrMo, 45 | - |
III. Core Performance Advantages
Structural Tubes achieve the following properties through the complete structure without welded seams:
(1) High Strength and Uniformity: Hot rolled seamless tubes eliminate internal stresses through high-temperature rolling, while cold-drawn seamless tubes enhance dimensional accuracy, both of which avoid the problem of weld weak zones in welded steel tubes.
(2) Pressure and impact resistance: seamless steel pipe with uniform wall thickness can withstand high pressure and dynamic loads, which is superior to welded steel pipe that is prone to cracking.
(3) Processing adaptability: can be directly bending, flaring and other molding processes, without worrying about weld cracking.
IV. Comparative Analysis with Welded Steel Pipe
(1) Structural Integrity: Seamless steel pipe has no weld seam and avoids the risk of weld defects; welded steel pipe relies on the quality of the weld seam and requires additional flaw detection.
(2) Cost and efficiency: welded steel pipe production costs are low, high efficiency, suitable for large-diameter or non-load-bearing structure; structural seamless pipe cost is higher, but the life is longer, suitable for critical load-bearing components.
(3) Size range: hot rolled seamless pipe can produce large diameters above Φ600mm, while welded steel pipe has higher size flexibility.
V. Difference between hot rolling and cold drawing process
(1) Hot rolled seamless pipe: formed by rolling at high temperature, there is an oxidized layer on the surface but the production efficiency is high, suitable for thick-walled, large-diameter pipes (such as building columns).
(2) Cold-drawn seamless tubes: stretched and molded at room temperature, with high dimensional accuracy (tolerance ±0.1mm) and clean surface, suitable for precision mechanical parts (such as hydraulic cylinder).
VI.Application Scene Suitability
(1) Construction: Hot rolled seamless tubes are used for trusses and support columns to utilize their high loading capacity.
(2) Mechanical engineering: Cold-drawn seamless tubes are processed into shaft parts to ensure dimensional stability.
(3) Energy and transportation: Low-alloy, high-strength steel seamless tubes are used in oil and gas pipelines and ship structures to balance the need for strength and corrosion resistance.
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